Australia
Partnered with a leading Australian road-train operator to monitor 700km of unpaved haul roads. Dust, heat, and constant vibration from 53-meter road trains. After 1+ year of continuous operation, the hardware and data remain rock-solid.
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Haul-road quality drives 50% of your mining costs, yet remains un-monitored. RoadGuard provides continuous visibility to optimize maintenance and maximize productivity.
Poor road conditions increase rolling resistance, forcing trucks to burn more fuel. Optimal roads reduce fuel consumption significantly.
Catch road deterioration before it damages tire casings. Proactive maintenance prevents accelerated wear, your second-highest cost after fuel.
Studies show a 1% rolling resistance increase means 10% slower on ramps and 26% slower on flats (Thompson, 2022). Continuous monitoring identifies bottlenecks impacting fleet productivity.
Objective measurement holds contractors accountable. Before/after data proves maintenance effectiveness and justifies budgets.
From box to live data in 60 minutes. Small, self-contained device with industrial-grade reliability proven in the world's harshest environments.
60-Minute Installation Per Vehicle
Industrial-Grade Reliability
Built-in eSIM, Zero Hassle
From Sensors to Decisions
RoadGuard serves mining operations, road maintenance contractors, and municipal road departments with continuous road condition monitoring.
Haulage represents up to 50% of mining operating costs, yet most mines manage roads reactively with visual inspections. Autonomous fleets eliminate even driver feedback. You're managing a critical cost driver with insufficient visibility. RoadGuard changes that, reducing fuel consumption, extending tire life, and boosting production.
Mining clients demand proof your treatments work. Visual inspections can't demonstrate ROI objectively. Without data, you're competing on price alone.
2.2M miles of unpaved US roads. Shrinking budgets demand proof before maintenance approvals. Residents complain, but which roads actually need attention? Without data, you're grading based on who complains loudest.
14+ years designing monitoring solutions for offshore platforms, ATEX Zone 1 hazardous areas, and critical industrial equipment
Proven expertise in extreme environments: Shell refineries, marine floating hoses, Howden compressor monitoring. RoadGuard brings this same industrial-grade engineering to mining fleet operations.
Years Industrial IoT
Global Deployments
Installation
Monitoring
Mining operations, maintenance contractors, and municipal road departments on what changed once haul-road condition became something they could measure.
“RoadGuard has transformed how we manage our haul roads. The data is objective, the install was painless, and the ROI was immediate. We now catch degradation before it impacts productivity.”
“RoadGuard sets us apart from other contractors. We can prove our treatments work with objective data, which helps us win and retain mining clients.”
“Finally, we can justify maintenance budgets with hard data. Community dashboards show residents exactly where their tax dollars go. Council approval for road maintenance has never been easier.”
Small, self-contained device requires only 10-30V DC power. No complex wiring, no antenna installation, no SIM management. Mount via M5 stud, custom bracket, or magnetic mount, permanent or trial deployments.
Install on structural body. Compact 9cm × 5.7cm size fits anywhere. M5 stud mount, custom bracket, or magnetic mount options.
Plug M12 connector into vehicle power (10-30V DC). Color-coded wiring ensures correct connection. Weatherproof seal activates automatically.
Built-in eSIM connects to best available network across 173+ countries. No SIM card needed. No configuration, just power on.
LED indicator shows system status through UV-resistant cap. GPS acquisition completes in 2-5 minutes.
Cellular connection establishes in 1-3 minutes. Onboard storage buffers data during connectivity gaps.
Access live data via web portal or mobile app. Real-time road condition mapping begins immediately.
From Australian outback to African mines to US county roads, RoadGuard performs in the harshest conditions. Validated across diverse climates, road surfaces, and vehicle types worldwide.
Partnered with a leading Australian road-train operator to monitor 700km of unpaved haul roads. Dust, heat, and constant vibration from 53-meter road trains. After 1+ year of continuous operation, the hardware and data remain rock-solid.
Deployed across 5+ mining sites in Africa and India. Laterite, gravel, crushed rock - proven across diverse road surfaces and vehicle makes. From tropical heat to monsoon conditions, consistent performance in every climate.
6 counties across northern US deploying RoadGuard for gravel road maintenance. Freeze-thaw cycles, harsh winters, limited budgets. Mapping thousands of kilometers of unpaved roads to prioritize where crews work first.
FIELD STUDY · IN FINAL REVIEW
Every mine grades its roads. None can prove what it buys. For ten weeks at the largest open-pit gold mine in the world, the haul trucks themselves measured every stretch they drove — while every grader was GPS-tracked, pass by pass. The result puts numbers on what a grading session actually changes, how long the effect holds, and where the next blade hour pays most — and where it buys nothing at all.
No large upfront investment required. Start with a few trucks, scale when you see the value. Buy & Try programs available to prove ROI before committing.
Request Pricing & ROI Assessmentper device
per vehicle monthly
Discuss how RoadGuard can reduce operating costs, increase production, and provide continuous visibility into your haul road network.
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